There’s a huge variety of welding processes that are available today. It can be difficult to find the perfect one for your home or shop. You must match your needs up to the proper welder because there isn’t a universal welding tool that will work on every application. This means that you must not only be able to select the best MIG welder, but you must be able to have the right features with your equipment to get the job done correctly.
Here Is the Best Chart for MIG Welders Today
You could go to a retail outlet and have someone try to sell you on a product… or you could research the best MIG welders yourself today. This chart will help you quickly see the best units that are on the market today so that you’ll get the specific tool that you need.
|Hobart Handler Wire Welder||4.9||$$$|
|Lincoln Electric Handy MIG Welder||4.5||$$|
|Hobart Handler 190 with SpoolRunner 100||4.8||$$$$$|
|LOTOS MIG140 140Amp Mig Welder||4.6||$$$|
|LOTOS MIG175 175A Mig Welder||4.2||$$$|
|Longevity Migweld 140 Mig Welder||4.2||$$|
|ARKSEN© MIG-175 160 AMP Flux Core Wire Welding Machine||4.3||$$|
|MIG 100 Flux Wire Welder||4.1||$|
|Hot Max 125 Amp Gas Ready MIG Welder||4.2||$$|
|Hobart Ironman 230 250 Amp MIG Welder||4.8||$$$$$+|
What Is a MIG Welder and Why Do You Need One?
MIG welders are for gas metal arc welding. When you are using this tool, you will be using a bare metal filler wire that must be made from the same metal that is being welded. The wire is protected with a shielding gas through the application of a hand held torch. When plugged into an electrical source, the welding wire will take the current supplied to it and create an arc once contact is made. This is how the welding bead begins.
The wire must be continuously fed from the MIG welder in order for the unit to be functional. The advantage of the MIG welder is that it requires fewer instances of starting and stopping, so a more consistent weld can ultimately be achieved. It’s perfect for routine welding tasks and is one of the easiest types of welding to learn.
Why you may need one depends on what you’ve got going on at home or at your shop. Welders can be used to fix up a vehicle, create unique artwork, or help you build something from scratch that has solid joints. MIG welders are typically quite affordable in the long-term, but can be more costly to initially purchase because of how this welding system operates.
What Is the Advantage of Owning a MIG Welder?
The primary advantage of the best MIG welder is that you can use it with all common metals that are present today. Aluminum, stainless steel, and carbon steel all respond well to the MIG welding process. The corresponding wire is reasonably affordable as well, so it won’t cost you much to practice a weld today so that you can get the perfect bead tomorrow.
The secondary advantage in using the best 110v MIG welder is that welding can be done from virtually any position. Users can even perform overhead welding if necessary in a safe manner with this type of welder. This ultimately means that faster welding speeds can be obtained, making MIG welding up to 4x faster that stick welding. You’ll reduce working hours, costs, and eventually the time that it takes to complete the project you’ve got going on.
The final advantage is that MIG welding eliminates the need to remove flux. Shielding is provided by the gas, which makes every job a lot easier to complete.
What Are Some Common Issues With MIG Welders?
The primary issue that a MIG welder faces is the environmental conditions that surround it. If you are welding in the outdoors, then any breeze around your torch can change the flow of the shielding gas and that affects the integrity of the weld. Even indoors, a simple draft from a heating vent will be enough to cause the weld bead to puddle and make it become porous.
The best MIG welder will be able to weld thick plating together, but it will take multiple passes to make this happen. It’s perfect for light gauge materials, but thicker items are going to require some extra time. Other welders can take care of thick plating more effectively, so evaluate all of your options if you’re going above materials that are more than 0.25 inches thick.
Is TIG Welding the Same as MIG Welding?
The best TIG welder is pretty similar to MIG welding, but there is one key difference: tungsten. TIG welding utilizes a non-consumable tungsten electrode and shielding gas to create the weld. The advantage of using this type of welder is that you’ll get extremely precise control over thin metals that you may need to weld. It can be performed in virtually every position, just like MIG welding, but has less distortion on the thinnest materials.
How good is the quality of the best TIG welder when the job is done right? It will provide x-ray quality work with beads that are aesthetically pleasing to the average person. This is accomplished thanks to the adjustable heat inputs that can be accessed with hand or foot controls of the amperage. Only argon is used to create the weld and there is no flux or spatter to remove.
The one disadvantage is that TIG welders typically need to have an AC/DC switchable unit in order to be one of the best welders on the market today. This is because a direct current supply is necessary for steel and alloy applications. It is also a rather slow welding process when compared to MIG welding, but the advantage is that it provides the best overall weld. It requires a lot of skill to get TIG welding right.
What Are the Prices of MIG Welders Today?
The best MIG welders are not cheap tools. You can generally expect to pay about $500 for a decent welder that will run off of your household current. In return, you’ll be receiving a tool that will have variable amperage outputs and still be light enough to be reasonably portable. You will find that most MIG welders typically fall into the same price range, but those that can weld thicker metals are typically going to have higher prices. Look for welders that have long warranties of at least 3 years to get the best protection from your investment today.
What Do Our Reviews Have to Say?
The primary feature that we really loved with this welder, surprisingly enough, was its manual. Hobart has included plenty of tips and instructions to help everyone get to know and use this welder. First-time users will be able to set this welder up and be able to use it within the hour to begin practicing this new skill set. Many wire welders are designed for professionals only. A durable feed head has been combined with a fast release drive roll lever so that every project can be completed in a timely manner. This welder really is designed for everyone.
After taking a look at this particular welder, we really enjoyed the flexibility that it offers users in its overall designed. The operating parameters of the Hobart Handler 190 are remarkably generous and offers the opportunity to weld up to 5/16 inch steel. It will also handle welding tasks on aluminum and stainless steel as needed. This makes it the perfect welder to have at the shop or around the house because it will take care of most chores you’ll need to complete.
The redesign that Hobart put into this particular welder has paid off with one of the best arcs we’ve seen to day. It has been optimized to the point that a flawless weld is easier to achieve than ever before. If you’re used to post-weld cleanup and dealing with splatter, even though you know your skills are good, then you’ll love this welder. Those issues are virtually non-existent. It’s very forgiving, making it the perfect tool for an apprentice or a master.
The best MIG welder will help you make fast work of any chore that requires welding. Use this guide today to find the best welder to meet your needs and you’ll be able to make an empowered purchase.